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Hi Tyler,</div>
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Thanks! Two quick thoughts:</div>
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<ol data-editing-info="{"orderedStyleType":3,"unorderedStyleType":1}">
<li style="list-style-type: "1) ";"><span>I would <span>order</span> a maximum of 24 pieces with a 1-week lead time - to have extra just in case.</span></li><li style="list-style-type: "2) ";"><span>In all six new boxes, the padding at the bottom will need to be slightly elevated compared to the original 2018 boxes, maybe by adding a small piece of wood under the cushion. We can consult it with Matt on Monday.<br>
You can see the reason in the drawing and photos below. On one side the barbox has wedges that extend the box thickness and a frame at the end, around a window. In the last photo, you can see we had a bid lower padding for this section. However, 6 of 8 boxes
that we will transport this time are upside down, with the higher part of the wedge section sticking down.</span></li><li style="list-style-type: "3) ";"><span>Note that the location and spaces between padding foam were aligned to the metal frames we attached to the barboxes to move them from storage into the wooden crate<br>
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<div><img style="max-width:100%" class="ContentPasted3 w-1916 h-744" size="274317" contenttype="image/png" data-outlook-trace="F:1|T:1" src="cid:21ad432d-7fac-4483-9aa1-2ac33b1d15a4"><br>
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<img style="max-width:100%" class="ContentPasted1 w-3186 h-1620" size="4148072" contenttype="image/png" data-outlook-trace="F:1|T:1" src="cid:058d9553-601d-471a-ba0c-c87891476407"><br>
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<div id="divRplyFwdMsg" dir="ltr"><font face="Calibri, sans-serif" style="font-size:11pt" color="#000000"><b>From:</b> Tyler Lemon <tlemon@jlab.org><br>
<b>Sent:</b> Friday, October 20, 2023 3:04 PM<br>
<b>To:</b> Grzegorz Kalicy <gkalicy@jlab.org>; Benedikt Zihlmann <zihlmann@jlab.org>; dsg-eic_dirc@jlab.org <dsg-eic_dirc@jlab.org><br>
<b>Subject:</b> Re: Damping system for barboxes</font>
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Hi Greg, <br>
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Thank you for sending the info about the foam for the EIC DIRC shipping crates.</div>
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To avoid using spray glue, we'll use heavy-duty, double-sided tape to affix the foam to the wood. It should work just as well without as much mess.<br>
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Looking at what McMaster-Carr offers and the quantity we'd need, I think our best option would be to get 21- 48" x 54" sheets and cut them to size.</div>
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The numbers I used to calculate this are below. <br>
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<b><span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Piece</span><br>
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<b><span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Size of One Pad</span><br>
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<b><span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent"># of Pads from One Sheet</span><br>
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<b><span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Total # of Pads Needed</span><br>
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<b><span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent"># of Sheets Needed</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Long Bracket</span><br>
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<td align="center" style="width:102.817px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; text-align:center; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">3.5" x 24"</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">30</span><br>
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<td align="center" style="width:123.983px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; text-align:center; word-break:break-word; white-space:normal; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">60</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">2</span><br>
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<td scope="" align="center" style="width:102.817px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; text-align:center; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Short Bracket</span><br>
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<td align="center" style="width:102.817px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; text-align:center; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">3.5" x 6"</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">90</span><br>
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<td align="center" style="width:123.983px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; text-align:center; word-break:break-word; white-space:normal; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">60</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">1</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Crate Bottom</span><br>
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<td align="center" style="width:102.817px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; text-align:center; height:22.8px; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">20" x 36"</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">2</span><br>
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<td align="center" style="width:123.983px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; text-align:center; word-break:break-word; white-space:normal; height:22.8px; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">30 (five per crate)</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">15</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">Extra Padding</span><br>
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<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">N/A</span><br>
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<td style="width:121.983px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; height:22.8px; word-break:break-word; white-space:normal; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">N/A</span><br>
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<td style="width:123.983px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; word-break:break-word; white-space:normal; height:22.8px; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">N/A</span><br>
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<td style="width:91px; border-color:rgb(171,171,171); border-style:solid; border-width:1px; vertical-align:top; box-sizing:border-box; word-break:break-word; white-space:normal; height:22.8px; background-color:transparent">
<span style="font-family:Aptos,Aptos_EmbeddedFont,Aptos_MSFontService,Calibri,Helvetica,sans-serif; font-size:12pt; color:rgb(0,0,0); background-color:transparent">3</span><br>
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TOTAL<br>
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21<br>
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McMaster-Carr's website estimates that everything we'd need would be delivered in about one week. (Side note to take into consideration: if we need more than 24 sheets, the lead time jumps to 4-5 weeks).<br>
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We can talk about it more Monday and verify the numbers.<br>
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-Tyler<br>
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<div id="x_divRplyFwdMsg" dir="ltr"><font face="Calibri, sans-serif" color="#000000" style="font-size:11pt"><b>From:</b> Grzegorz Kalicy <gkalicy@jlab.org><br>
<b>Sent:</b> Thursday, October 19, 2023 5:18 PM<br>
<b>To:</b> Tyler Lemon <tlemon@jlab.org>; Benedikt Zihlmann <zihlmann@jlab.org><br>
<b>Subject:</b> Damping system for barboxes</font>
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Hi Tyler,</div>
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I got some more information from our friends in Indiana:</div>
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<li class="x_x_m_6776358261385868901MsoListParagraph" style="margin-left:0in"><a href="https://www.mcmaster.com/products/foam/laminated-super-cushioning-polyurethane-polyethylene-foam-sheets-and-strips/" target="_blank" data-saferedirecturl="https://www.google.com/url?q=https://www.mcmaster.com/products/foam/laminated-super-cushioning-polyurethane-polyethylene-foam-sheets-and-strips/&source=gmail&ust=1697831736433000&usg=AOvVaw1Ym6HfyMJbNnXmY_2XNFtF" id="OWA11eadf17-bd1b-584f-5405-66b45f51883e" class="x_x_OWAAutoLink x_x_ContentPasted0">https://www.mcmaster.com/<wbr>products/foam/laminated-super-<wbr>cushioning-polyurethane-<wbr>polyethylene-foam-sheets-and-<wbr>strips/</a><u class="x_x_ContentPasted0"></u><u class="x_x_ContentPasted0"></u></li></ol>
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<p class="x_x_MsoNormal x_x_ContentPasted0" style="margin-left:.5in">-I believe this is what we used in 2018. This is available in different thicknesses, and I do believe there are two different sizes used depending on what gap we were trying to fill. Seems
that I adhered these pieces to the crates using a spray-type contact adhesive.</p>
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Most of the gas system was built using push-to-connect fittings and tubing, right out of the McMaster-Carr catalog:<u class="x_x_ContentPasted0"></u><u class="x_x_ContentPasted0"></u></li></ol>
<p class="x_x_m_6776358261385868901MsoListParagraph"><a href="https://www.mcmaster.com/products/fittings/?s=push+to+connect+fittings" target="_blank" data-saferedirecturl="https://www.google.com/url?q=https://www.mcmaster.com/products/fittings/?s%3Dpush%2Bto%2Bconnect%2Bfittings&source=gmail&ust=1697831736433000&usg=AOvVaw0cVOUChDskZosJ1beOv79z" id="OWAa6194968-96df-bb0d-f855-80b938879e5c" class="x_x_OWAAutoLink x_x_ContentPasted0">https://www.mcmaster.com/<wbr>products/fittings/?s=push+to+<wbr>connect+fittings</a></p>
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<p class="x_x_m_6776358261385868901MsoListParagraph">Cheers,</p>
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<p class="x_x_m_6776358261385868901MsoListParagraph">Greg<br>
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