[Hallb-engineering] [Hallb] Solenoid magnet

Sat Jul 8 00:41:53 EDT 2017

We will need to meet ASAP~~ the test results from ATS arrived late this afternoon and our welder remains un qualified for welding the unlisted 1350 aluminum to the 6061 aluminum material used. Will  need a Design Authority to write and disposition with a peer review to of the use of ASME unlisted materials being used and our welder not being qualified to weld this material . This is a major concern since the weld joints look very poor and the 1350 aluminum has been bent and straightened quite a bit. The weld joints are min acceptable being bent so much . Not comfortable buying these weld joints. Also documentation appears to be moving slowly to an acceptable stage. Very unorganized. 
Sorry to be the thorn in everyone's sides but no one wants to here this.
Sent from my iPhonecomfort 

> On Jul 8, 2017, at 12:07 AM, Dave Kashy <kashy at jlab.org> wrote:
> 
> With our crew split between supporting the forward tagger and working on the solenoid, we had to really push to keep both projects moving well.
> 
> On the Solenoid:
> The second shift yesterday finished welding the lower plate and cleaning up some important details of a couple of Z supports.
> This morning the machine shop finished some mods to the SST support gusset that allowed its installation. Welding of it was completed.
> We mapped out the lower plate warpage and determined the final relationship between the SST height and Solenoid to allow both piping and splicing to fit up properly.
> All tubes that were capped had the caps removed and were dressed for welding. The conductors were cleaned and bent to match the  SST splice block.
> The MLI on the SST bottom plate was fabricated from a piece of spare Torus DS Hex Beam 80K MLI and it was installed with overlaps to MLI from the chimney.
> The lower shield was installed. 
> The SST was lowered and adjusted  to match the magnet adapter plate and the solenoid pushed upstream and final alignment to allow splicing and internal piping as well as VJ fitup were all completed.
> Fine tuning of conductor bends and  mounting block configuration were completed which should allow the splicing crew to make great progress over the weekend.
> 
> In parallel more parts arrived for the magnet return vaporizer and welding continued on this.
> 
> 
> Sorry no pics today. 
> Dave
> 
> ----- Original Message -----
> From: "kashy" <kashy at jlab.org>
> To: "Volker Burkert" <burkert at jlab.org>
> Cc: "Joseph Matalevich" <josephm at jlab.org>, "Glenn Young" <gyoung at jlab.org>, "Hogan" <hogan at jlab.org>, "rossi patrizia" <rossi at jlab.org>, "hallb-engineering" <hallb-engineering at jlab.org>, "Rolf Ent" <ent at jlab.org>, "Ruben Fair" <rfair at jlab.org>
> Sent: Wednesday, July 5, 2017 5:41:35 PM
> Subject: Re: [Hallb-engineering] [Hallb] Solenoid magnet
> 
> [image/jpeg:image1.JPG]
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> [image/jpeg:image2.JPG]
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> [image/jpeg:image3.JPG]
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> 
> Sent from my iPhone
> 
>> On Jul 5, 2017, at 5:33 PM, Dave Kashy <kashy at jlab.org> wrote:
>> 
>> Progress continues
>> 
>> Today is the first double shift day with some folks taking quite long shifts too.
>> 
>> This morning, the vacuum achieved 1.0E-2 torr (quite good) with both the blower and turbo pumps pumping on the magnet and the cold trap out of the system.
>> We found the blower system not helping much but the additional piping needed to have it in the system caused the turbo pump to be less effective.
>> We removed the blower system and cleaned up the pumping lines and by noon we achieved 7E-3 Torr. We sprayed lots of helium on the OVC and found no leaks. At 13:00 we started the pressure tests of the 3 circuits in the magnet. We pressurized each circuit indpendently with helium while monitoring the circuit pressure and pressure in the insulating vacuum space as well has the helium background in the vacuum space. (this is the best test that can be done. All passed with no detectable leaks. I can't say all was perfect as the vacuum and background was good but not ideal, the vacuum and helium background are burping quite a bit but this is not surprising at this point).
>> 
>> The top hat has been cut off and electrical induction measurements are being done now.
>> 
>> Second shift today will focus on work needed to install the primary helium flow return vaporizer. (its drip tray, and mounting brackets) and then when the electrical team completes their measurements (sevearl hours) the top of the chimney will be prepared for welding on the SST bottom plate which should begin early tomorrow.
>> 
>> 
>> Dave
>> 
>> 
>> 
>> ----- Original Message -----
>> From: "Volker Burkert" <burkert at jlab.org>
>> To: "kashy" <kashy at jlab.org>
>> Cc: "Glenn Young" <gyoung at jlab.org>, "rossi patrizia" <rossi at jlab.org>, "hallb-engineering" <hallb-engineering at jlab.org>, "Rolf Ent" <ent at jlab.org>, "Ruben Fair" <rfair at jlab.org>
>> Sent: Saturday, July 1, 2017 8:56:27 AM
>> Subject: Re: [Hallb] Solenoid magnet
>> 
>> Dave,
>> 
>> thanks for the detailed update. Great work of the team.
>> With such dedication I am hopeful we will actually make it.
>> Good luck with the pump down.
>> 
>> Volker
>> 
>>> On 6/30/17 10:04 PM, Dave Kashy wrote:
>>> Another big day on the Solenoid.
>>> 
>>> Last night I had two machinists from the JLab shop work till 7pm fixing Z support parts for fit and function, and also cleaning up the load cell holders.
>>> 
>>> 4 Z supports were completed and all the load cell holders, the final 4 Z supports machining was completed by 11;30 today.
>>> 
>>> Morgan and I had all the load cells and Z supports parts starting to cure in two "ovens" by 12:30 today.
>>> Bob and the survey team finished taking data on the magnet and also aligned the nominal magnet axis to better than 0.5mm in Y, X pitch and yaw. This is plenty good to do all assembly to the SST (solenoid service tower) and we wont really  know much more till we map the magnet...
>>> 
>>> This afternoon all MLI was cut to allow Z support installation. Unfortunately the RTV is not cured enough to install those supports tonight. The goal is for Denny and Ruben to install them starting at 10:00 Saturday. We went over detail installation plans.
>>> 
>>> The full insulating vacuum pumping system is ready to go but unfortunately ETI did not leave us enough tube to do all we wanted for highest quality leak tests, so we will do what we can.
>>> Our electronics/controls and vacuum guys have set up a way for all to follow the pumpdown via the web hallbopi.jlab.org/
>>> Click on solenoid and read CG8606. (it reads now but is only pumping on hoses and the gages not the magnet itself. By tomorrow night we may have the magnet pumping too.
>>> 
>>> We decided that system designed for the Z support and shield extension was unworkable so we will be installing 6 layers of MLI between the 80K shield opening at the Z supports and 12 layers of "80K" MLI outside of this. There will be about a 1" radial step to avoid line of site heating.
>>> 
>>> 
>>> 
>>> Have a nice holiday.
>>> Dave
>>> 
>>> 
>>> ----- Original Message -----
>>> From: "kashy" <kashy at jlab.org>
>>> To: "Volker Burkert" <burkert at jlab.org>
>>> Cc: "Glenn Young" <gyoung at jlab.org>, "rossi patrizia" <rossi at jlab.org>, "hallb-engineering" <hallb-engineering at jlab.org>, "Rolf Ent" <ent at jlab.org>, "Ruben Fair" <rfair at jlab.org>, "hallb" <hallb at jlab.org>
>>> Sent: Thursday, June 29, 2017 3:47:06 PM
>>> Subject: Re: [Hallb] Solenoid magnet
>>> 
>>> All,
>>> 
>>> Today we removed the last 4 transport fixtures by 10:00
>>> The picture attached shows the upstream end plate, the heat shield with some MLI and then a Plate with ~2" hole that is part of the C5 bobbin and finally a 1" tapped hole that was used for bolting the transport supports. This is where the Z-supports will be installed see below.
>>> 
>>> One of the fiducial blocks (needed for surveying the cold mass) did not fit and the JLab machine shop tuned it up for us in <20 minutes
>>> Survey was ready to roll and immediately started taking data.
>>> After lunch we started to assemble the Z supports. Unfortunately the parts were difficult to install and did not fit well. Again the JLab machine shop is coming through for us with two guys working OT tonight to clean up the parts.
>>> 
>>> In general the  survey data looks  quite good. with 1mm of pitch and 3mm of yaw in the magnet at present.
>>> In the morning we will do a few more survey measurements.
>>> 
>>> We will clean and preassemble the Z supports. After they cure we will install them and hopefully be pumping the insulating vacuum by Friday evening, to allow acceptance inspection leak testing.
>>> 
>>> Dave
>>> 
>>> PS,
>>> The ESR tripped this morning at 03:00 and Denny and Todd recovered the Torus and Buffer Dewar systems completely. (one minor question ... good job guys!)
>>> 
>>> 
>>> 
>>> 
>>> 
>>> ----- Original Message -----
>>> From: "kashy" <kashy at jlab.org>
>>> To: "Volker Burkert" <burkert at jlab.org>
>>> Cc: prad at jlab.org, "rossi patrizia" <rossi at jlab.org>, "hallb-engineering" <hallb-engineering at jlab.org>, "Rolf Ent" <ent at jlab.org>, "clas members" <clas_members at jlab.org>, hps at jlab.org, "hallb" <hallb at jlab.org>
>>> Sent: Thursday, June 29, 2017 6:26:19 AM
>>> Subject: Re: [Hallb] Solenoid magnet
>>> 
>>> two more from a different view
>>> 
>>> ----- Original Message -----
>>> From: "kashy" <kashy at jlab.org>
>>> To: "Volker Burkert" <burkert at jlab.org>
>>> Cc: prad at jlab.org, "rossi patrizia" <rossi at jlab.org>, "hallb-engineering" <hallb-engineering at jlab.org>, "Rolf Ent" <ent at jlab.org>, "clas members" <clas_members at jlab.org>, hps at jlab.org, "hallb" <hallb at jlab.org>
>>> Sent: Wednesday, June 28, 2017 5:34:33 PM
>>> Subject: Re: [Hallb] Solenoid magnet
>>> 
>>> Hi All
>>> By noon today the Solenoid was shimmed and bolted to its beamline cart.
>>> By 17:00 the lower four transport lugs had been removed. Small changes in force readback vs the as welded values were observed but at this time don't seem to be of concern. We will know more when the upper 4 are removed in the morning. This will also allow the survey team to get the first set of data after transport.
>>> If you look closely you will notice many dozen cables instrumentation attached
>>> Dave
>>> 
>>> 
>>> [image/jpeg:image1.JPG]
>>> 
>>> 
>>> Sent from my iPhone
>>> 
>>>> On Jun 28, 2017, at 11:10 AM, burkert <burkert at jlab.org> wrote:
>>>> 
>>>> Dear all,
>>>> 
>>>> The solenoid magnet has safely arrived at Jefferson Lab yesterday afternoon. This morning it has been rigged into place in the beam line.  The attached photo shows the magnet during transfer to the beam line still hanging from the crane.
>>>> 
>>>> Volker
>>>> 
>>>> 
>>>> 
>>>> 
>>>> <DSC_0196.JPG>
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