[Pansophy] SNS PPU inspection traveler breakdown structure

Gary Cheng cheng at jlab.org
Wed Oct 14 17:18:18 EDT 2020


Hi Valerie & Anne,

I decide to comply with the new policy and have split my SEC traveler 
into 3 according to what Valerie suggested. Now there is 
SNSPPU-CWI-SENC, SNSPPU-INSP-SENC and SNSPPU-CMA-SENC-INSP for 
inspection of PPU SEC. Pansophy team doesn't need to write the CWI-SENC 
traveler. There will be 3 such inspection travelers for the REC as well.

I noticed that "Anne’s group with outreach to Survey & Alignment group". 
Normally, it is the CMA group who coordinates with S&A to conduct 
dimensional measurements that CMM/SRF QC cannot do. Should we maintain 
this tradition? After all, CMM/SRF QC is short of hands and data 
acquired by S&A are usually useful information for CMA.

If you wish, I can split the dimensions for S&A from those that CMM/SRF 
QC can measure then feed them into the SNSPPU-INSP-SENC and 
SNSPPU-CMA-SENC-INSP, respectively. That way, CMM measures what CMM can 
and CMA will work with S&A to get other dimensions taken. It means more 
work for me, but I think this approach will help to keep the convention.

Thanks,
Gary

On 10/13/2020 12:15 PM, Valerie Bookwalter wrote:
>
> Gary,
>
> Creating just one traveler for each part is not advisable. It does not 
> comply with current Traveler work center breakdowns which support our 
> Reporting system. It also does not support our attempt to be more ISO 
> compliant in being able to track parts, work done and timelines. It 
> causes confusion as to which work center or person is responsible for 
> closing a traveler and ensuring all data is entered appropriately. It 
> also helps maintains NCR continuity to part, problem and location.
>
> We would appreciate if you could help us maintain this quality system.
>
> We propose the following:
>
> Pansophy Team will Create Travelers:
>
> 1.SNSPPU-INV-SENC: Inventory Traveler (Phil’s group with upload of 
> shipping documentation)
>
> 2.SNSPPU-CWI-SENC:  CWI (Jenord’Ss traveler)
>
> Travelers you would need to write:
>
> 3.SNSPPU-INSP-SENC: Visual and Dimensional Inspection Traveler (Anne’s 
> group with outreach to Survey & Alignment group) SNSPPU-INSP-SENC
>
> 4.SNSPPU-CMA-SENC-INSP: All other work which is done in the Cryomodule 
> Assembly Area (Fischer’s group and groups he coordinates with)
>
> i.The only change would be if Larry King wants a separate traveler for 
> his team’s electrical checks, but we do not require this.
>
> This would result in you writing 2 travelers (INSP and CMA) for each 
> of the SENC and RENC. I hope you will find this acceptable and if you 
> need help, please ask.
>
> Valerie Bookwalter
>
> Pansophy Team
>
> *From:*Pansophy <pansophy-bounces at jlab.org> *On Behalf Of *Gary Cheng
> *Sent:* Tuesday, October 13, 2020 8:55 AM
> *To:* Mike Dickey <mdickey at jlab.org>; Katherine Wilson 
> <kwilson at jlab.org>; Ed Daly <edaly at jlab.org>; Naeem Huque <huque at jlab.org>
> *Cc:* Kurt Macha <macha at jlab.org>; Mark Wiseman <wiseman at jlab.org>; E. 
> Anne McEwen <mcewen at jlab.org>; John Fischer <fischer at jlab.org>; Larry 
> King <king at jlab.org>; Matt Marchlik <marchlik at jlab.org>; Peter Owen 
> <powen at jlab.org>; pansophy <pansophy at jlab.org>
> *Subject:* Re: [Pansophy] SNS PPU inspection traveler breakdown structure
>
> Mike,
>
> Yes. Unless I am forced to write 6 travelers per end can or a total of 
> 12 travelers for the SEC and REC. I don't see much technical merit in 
> writing 12 travelers for a set of end cans.
>
> Gary
>
> On 10/13/2020 8:19 AM, Mike Dickey wrote:
>
>     Gary,
>
>     Are you planning to write just 1 INSP traveler for the SEC and 1
>     for the REC?
>
>     Mike Dickey
>
>     SRF Inventory Technician
>
>     Jefferson Lab
>     12000 Jefferson Ave
>     Newport News, VA 23606
>     (757) 269-7755
>
>     *From:*Pansophy <pansophy-bounces at jlab.org>
>     <mailto:pansophy-bounces at jlab.org>*On Behalf Of *Gary Cheng
>     *Sent:* Monday, October 12, 2020 4:50 PM
>     *To:* Katherine Wilson <kwilson at jlab.org>
>     <mailto:kwilson at jlab.org>; Ed Daly <edaly at jlab.org>
>     <mailto:edaly at jlab.org>; Naeem Huque <huque at jlab.org>
>     <mailto:huque at jlab.org>
>     *Cc:* Kurt Macha <macha at jlab.org> <mailto:macha at jlab.org>; Mark
>     Wiseman <wiseman at jlab.org> <mailto:wiseman at jlab.org>; E. Anne
>     McEwen <mcewen at jlab.org> <mailto:mcewen at jlab.org>; John Fischer
>     <fischer at jlab.org> <mailto:fischer at jlab.org>; Larry King
>     <king at jlab.org> <mailto:king at jlab.org>; Matt Marchlik
>     <marchlik at jlab.org> <mailto:marchlik at jlab.org>; Peter Owen
>     <powen at jlab.org> <mailto:powen at jlab.org>; pansophy
>     <pansophy at jlab.org> <mailto:pansophy at jlab.org>
>     *Subject:* Re: [Pansophy] SNS PPU inspection traveler breakdown
>     structure
>
>     I think I am fine with making one traveler for SEC and one for the
>     REC.
>     Gary
>
>     On 10/12/2020 4:11 PM, Katherine Wilson wrote:
>
>         That sounds reasonable to me.  Just FYI, I have put the weld
>         documents into the weld spec on my parts, and then uploaded
>         all of them into the INV traveler, but use your judgment -
>         probably you have more documents.
>
>         ------------------------------------------------------------------------
>
>         *From:*Gary Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>
>         *Sent:* Monday, October 12, 2020 3:58 PM
>         *To:* Katherine Wilson <kwilson at jlab.org>
>         <mailto:kwilson at jlab.org>; Ed Daly <edaly at jlab.org>
>         <mailto:edaly at jlab.org>; Naeem Huque <huque at jlab.org>
>         <mailto:huque at jlab.org>
>         *Cc:* Matt Marchlik <marchlik at jlab.org>
>         <mailto:marchlik at jlab.org>; Peter Owen <powen at jlab.org>
>         <mailto:powen at jlab.org>; Mark Wiseman <wiseman at jlab.org>
>         <mailto:wiseman at jlab.org>; pansophy <pansophy at jlab.org>
>         <mailto:pansophy at jlab.org>; Kurt Macha <macha at jlab.org>
>         <mailto:macha at jlab.org>; John Fischer <fischer at jlab.org>
>         <mailto:fischer at jlab.org>; E. Anne McEwen <mcewen at jlab.org>
>         <mailto:mcewen at jlab.org>; Larry King <king at jlab.org>
>         <mailto:king at jlab.org>
>         *Subject:* Re: SNS PPU inspection traveler breakdown structure
>
>         Thanks Katherine.
>
>         Using SEC as an example, I would need to write the following
>         travelers:
>         1. Visual inspection traveler --- for SRF QC group, i.e.
>         Anne's group
>         2. Dimensional inspection traveler --- for Survey & Alignment
>         group, end cans won't fit into our CMM machine
>         3. Weld inspection traveler --- for CWI
>         4. Instrumentation electrical checkout --- For Larry King's group
>         5. Vendor docs check --- for SOTR, CWI and leak check specialist
>         6. Pressure test and leak check --- For CMA
>
>         That's a lot to write for just the SEC. Then for the REC, I
>         would need to write another 6 travelers...I don't think that's
>         really what we want. But if PPU management prefers to have
>         such a breakdown structure, I will write 12 travelers for the
>         SEC and REC...someone please let me know.
>
>         Gary
>
>         On 10/12/2020 3:47 PM, Katherine Wilson wrote:
>
>             The idea is to break the travelers down by workstation, so
>             one person is responsible for the part as long as it is
>             being inspected under that traveler.
>
>             We are trying to minimize travelers that stay open for
>             months while working through the inspection process, and
>             also reduce misplaced or damaged parts as they are passed
>             from one workstation to another, so please let that be
>             your guide as you decide how to separate the travelers.
>
>             I think you will just have to use some judgment about what
>             seems like a sensible way to separate travelers.  Maybe
>             Anne has further suggestions.
>
>             Regards,
>
>             Katherine
>
>             ------------------------------------------------------------------------
>
>             *From:*Gary Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>
>             *Sent:* Monday, October 12, 2020 3:32 PM
>             *To:* Ed Daly <edaly at jlab.org> <mailto:edaly at jlab.org>;
>             Naeem Huque <huque at jlab.org> <mailto:huque at jlab.org>
>             *Cc:* Katherine Wilson <kwilson at jlab.org>
>             <mailto:kwilson at jlab.org>; Matt Marchlik
>             <marchlik at jlab.org> <mailto:marchlik at jlab.org>; Peter Owen
>             <powen at jlab.org> <mailto:powen at jlab.org>; Mark Wiseman
>             <wiseman at jlab.org> <mailto:wiseman at jlab.org>; pansophy
>             <pansophy at jlab.org> <mailto:pansophy at jlab.org>; Kurt Macha
>             <macha at jlab.org> <mailto:macha at jlab.org>; John Fischer
>             <fischer at jlab.org> <mailto:fischer at jlab.org>; Larry King
>             <king at jlab.org> <mailto:king at jlab.org>; srfinv at jlab.org
>             <mailto:srfinv at jlab.org><srfinv at jlab.org>
>             <mailto:srfinv at jlab.org>
>             *Subject:* Re: SNS PPU inspection traveler breakdown
>             structure
>
>             Any advice?
>
>             On 10/9/2020 11:59 AM, Gary Cheng wrote:
>
>                 Ed & Naeem,
>
>                 It's unclear to me if there is a consensus on how many
>                 breakdown travelers that PPU project wants to have for
>                 a certain assembly to be inspected. I hope that you
>                 can clarify what you want all SOTRs to prepare.
>
>                 The usual receiving inspection steps that I can think
>                 of are:
>                 shipping crate condition check --- this would be in INV
>                 vendor documents check --- docs upload to INV. SOTR as
>                 well as SMEs need to check them for completeness and
>                 correctness
>                 visual inspection --- SRF QC or CMA
>                 dimensional inspection --- may be done by SRF QC folks
>                 or Survey & Alignment folks
>                 instrumentation electrical check out --- Larry's group
>                 fit-up test  --- mostly done CMA
>                 weld inspection --- by weld examiner or CWI
>                 cold shock  --- CMA
>                 pressure test  --- CMA
>                 leak check  --- CMA
>                 repackage
>
>                 Please advise. I am about to convert Ed's SNS end can
>                 travelers to the new format and need to know how many
>                 travelers that I need to write for Supply & Return End
>                 Cans.
>
>                 Thanks,
>                 Gary
>
>
>

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