[Pansophy] SNS PPU inspection traveler breakdown structure

Gary Cheng cheng at jlab.org
Thu Oct 15 09:53:17 EDT 2020


Hi Anne,

I will split the dimensions to be checked by CMM and S&A folks and add 
them to the corresponding travelers. Same will be done to the REC travelers.

Thanks,
Gary

On 10/14/2020 6:07 PM, E. Anne McEwen wrote:
>
> Hi Gary
>
> The reason for my suggestion  is that  I understand Survey & 
> Alignment  are actually doing the dimensional inspection because the 
> end cans are too big to fit on the CMM. So a thought was to have all 
> the dimensional inspections together for the end cans
>
> I realize that normally Survey & Alignment are doing other types of 
> measurements that definitely fit in the CAM traveler  such as 
> alignment checks etc.
>
> So if it preferred to put the End Can dimensional work into the CMA 
> traveler I would be fine with this also – the main thing is for the 
> data to be easy to find down the road
>
> Thanks Anne
>
> *From:*Gary Cheng <cheng at jlab.org>
> *Sent:* Wednesday, October 14, 2020 5:18 PM
> *To:* Valerie Bookwalter <bookwalt at jlab.org>; E. Anne McEwen 
> <mcewen at jlab.org>
> *Cc:* Kurt Macha <macha at jlab.org>; Mark Wiseman <wiseman at jlab.org>; 
> John Fischer <fischer at jlab.org>; Larry King <king at jlab.org>; Matt 
> Marchlik <marchlik at jlab.org>; Peter Owen <powen at jlab.org>; pansophy 
> <pansophy at jlab.org>; Katherine Wilson <kwilson at jlab.org>; Naeem Huque 
> <huque at jlab.org>; Ed Daly <edaly at jlab.org>; Tony Reilly 
> <areilly at jlab.org>; John Fischer <fischer at jlab.org>
> *Subject:* Re: [Pansophy] SNS PPU inspection traveler breakdown structure
>
> Hi Valerie & Anne,
>
> I decide to comply with the new policy and have split my SEC traveler 
> into 3 according to what Valerie suggested. Now there is 
> SNSPPU-CWI-SENC, SNSPPU-INSP-SENC and SNSPPU-CMA-SENC-INSP for 
> inspection of PPU SEC. Pansophy team doesn't need to write the 
> CWI-SENC traveler. There will be 3 such inspection travelers for the 
> REC as well.
>
> I noticed that "Anne’s group with outreach to Survey & Alignment 
> group". Normally, it is the CMA group who coordinates with S&A to 
> conduct dimensional measurements that CMM/SRF QC cannot do. Should we 
> maintain this tradition? After all, CMM/SRF QC is short of hands and 
> data acquired by S&A are usually useful information for CMA.
>
> If you wish, I can split the dimensions for S&A from those that 
> CMM/SRF QC can measure then feed them into the SNSPPU-INSP-SENC and 
> SNSPPU-CMA-SENC-INSP, respectively. That way, CMM measures what CMM 
> can and CMA will work with S&A to get other dimensions taken. It means 
> more work for me, but I think this approach will help to keep the 
> convention.
>
> Thanks,
> Gary
>
> On 10/13/2020 12:15 PM, Valerie Bookwalter wrote:
>
>     Gary,
>
>     Creating just one traveler for each part is not advisable. It does
>     not comply with current Traveler work center breakdowns which
>     support our Reporting system. It also does not support our attempt
>     to be more ISO compliant in being able to track parts, work done
>     and timelines. It causes confusion as to which work center or
>     person is responsible for closing a traveler and ensuring all data
>     is entered appropriately. It also helps maintains NCR continuity
>     to part, problem and location.
>
>     We would appreciate if you could help us maintain this quality system.
>
>     We propose the following:
>
>     Pansophy Team will Create Travelers:
>
>     1.SNSPPU-INV-SENC: Inventory Traveler (Phil’s group with upload of
>     shipping documentation)
>
>     2.SNSPPU-CWI-SENC:  CWI (Jenord’Ss traveler)
>
>     Travelers you would need to write:
>
>     3.SNSPPU-INSP-SENC: Visual and Dimensional Inspection Traveler
>     (Anne’s group with outreach to Survey & Alignment group)
>     SNSPPU-INSP-SENC
>
>     4.SNSPPU-CMA-SENC-INSP: All other work which is done in the
>     Cryomodule Assembly Area (Fischer’s group and groups he
>     coordinates with)
>
>     1.The only change would be if Larry King wants a separate traveler
>     for his team’s electrical checks, but we do not require this.
>
>     This would result in you writing 2 travelers (INSP and CMA) for
>     each of the SENC and RENC. I hope you will find this acceptable
>     and if you need help, please ask.
>
>     Valerie Bookwalter
>
>     Pansophy Team
>
>     *From:*Pansophy <pansophy-bounces at jlab.org>
>     <mailto:pansophy-bounces at jlab.org> *On Behalf Of *Gary Cheng
>     *Sent:* Tuesday, October 13, 2020 8:55 AM
>     *To:* Mike Dickey <mdickey at jlab.org> <mailto:mdickey at jlab.org>;
>     Katherine Wilson <kwilson at jlab.org> <mailto:kwilson at jlab.org>; Ed
>     Daly <edaly at jlab.org> <mailto:edaly at jlab.org>; Naeem Huque
>     <huque at jlab.org> <mailto:huque at jlab.org>
>     *Cc:* Kurt Macha <macha at jlab.org> <mailto:macha at jlab.org>; Mark
>     Wiseman <wiseman at jlab.org> <mailto:wiseman at jlab.org>; E. Anne
>     McEwen <mcewen at jlab.org> <mailto:mcewen at jlab.org>; John Fischer
>     <fischer at jlab.org> <mailto:fischer at jlab.org>; Larry King
>     <king at jlab.org> <mailto:king at jlab.org>; Matt Marchlik
>     <marchlik at jlab.org> <mailto:marchlik at jlab.org>; Peter Owen
>     <powen at jlab.org> <mailto:powen at jlab.org>; pansophy
>     <pansophy at jlab.org> <mailto:pansophy at jlab.org>
>     *Subject:* Re: [Pansophy] SNS PPU inspection traveler breakdown
>     structure
>
>     Mike,
>
>     Yes. Unless I am forced to write 6 travelers per end can or a
>     total of 12 travelers for the SEC and REC. I don't see much
>     technical merit in writing 12 travelers for a set of end cans.
>
>     Gary
>
>     On 10/13/2020 8:19 AM, Mike Dickey wrote:
>
>         Gary,
>
>         Are you planning to write just 1 INSP traveler for the SEC and
>         1 for the REC?
>
>         Mike Dickey
>
>         SRF Inventory Technician
>
>         Jefferson Lab
>         12000 Jefferson Ave
>         Newport News, VA 23606
>         (757) 269-7755
>
>         *From:*Pansophy <pansophy-bounces at jlab.org>
>         <mailto:pansophy-bounces at jlab.org>*On Behalf Of *Gary Cheng
>         *Sent:* Monday, October 12, 2020 4:50 PM
>         *To:* Katherine Wilson <kwilson at jlab.org>
>         <mailto:kwilson at jlab.org>; Ed Daly <edaly at jlab.org>
>         <mailto:edaly at jlab.org>; Naeem Huque <huque at jlab.org>
>         <mailto:huque at jlab.org>
>         *Cc:* Kurt Macha <macha at jlab.org> <mailto:macha at jlab.org>;
>         Mark Wiseman <wiseman at jlab.org> <mailto:wiseman at jlab.org>; E.
>         Anne McEwen <mcewen at jlab.org> <mailto:mcewen at jlab.org>; John
>         Fischer <fischer at jlab.org> <mailto:fischer at jlab.org>; Larry
>         King <king at jlab.org> <mailto:king at jlab.org>; Matt Marchlik
>         <marchlik at jlab.org> <mailto:marchlik at jlab.org>; Peter Owen
>         <powen at jlab.org> <mailto:powen at jlab.org>; pansophy
>         <pansophy at jlab.org> <mailto:pansophy at jlab.org>
>         *Subject:* Re: [Pansophy] SNS PPU inspection traveler
>         breakdown structure
>
>         I think I am fine with making one traveler for SEC and one for
>         the REC.
>         Gary
>
>         On 10/12/2020 4:11 PM, Katherine Wilson wrote:
>
>             That sounds reasonable to me.  Just FYI, I have put the
>             weld documents into the weld spec on my parts, and then
>             uploaded all of them into the INV traveler, but use your
>             judgment - probably you have more documents.
>
>             ------------------------------------------------------------------------
>
>             *From:*Gary Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>
>             *Sent:* Monday, October 12, 2020 3:58 PM
>             *To:* Katherine Wilson <kwilson at jlab.org>
>             <mailto:kwilson at jlab.org>; Ed Daly <edaly at jlab.org>
>             <mailto:edaly at jlab.org>; Naeem Huque <huque at jlab.org>
>             <mailto:huque at jlab.org>
>             *Cc:* Matt Marchlik <marchlik at jlab.org>
>             <mailto:marchlik at jlab.org>; Peter Owen <powen at jlab.org>
>             <mailto:powen at jlab.org>; Mark Wiseman <wiseman at jlab.org>
>             <mailto:wiseman at jlab.org>; pansophy <pansophy at jlab.org>
>             <mailto:pansophy at jlab.org>; Kurt Macha <macha at jlab.org>
>             <mailto:macha at jlab.org>; John Fischer <fischer at jlab.org>
>             <mailto:fischer at jlab.org>; E. Anne McEwen
>             <mcewen at jlab.org> <mailto:mcewen at jlab.org>; Larry King
>             <king at jlab.org> <mailto:king at jlab.org>
>             *Subject:* Re: SNS PPU inspection traveler breakdown
>             structure
>
>             Thanks Katherine.
>
>             Using SEC as an example, I would need to write the
>             following travelers:
>             1. Visual inspection traveler --- for SRF QC group, i.e.
>             Anne's group
>             2. Dimensional inspection traveler --- for Survey &
>             Alignment group, end cans won't fit into our CMM machine
>             3. Weld inspection traveler --- for CWI
>             4. Instrumentation electrical checkout --- For Larry
>             King's group
>             5. Vendor docs check --- for SOTR, CWI and leak check
>             specialist
>             6. Pressure test and leak check --- For CMA
>
>             That's a lot to write for just the SEC. Then for the REC,
>             I would need to write another 6 travelers...I don't think
>             that's really what we want. But if PPU management prefers
>             to have such a breakdown structure, I will write 12
>             travelers for the SEC and REC...someone please let me know.
>
>             Gary
>
>             On 10/12/2020 3:47 PM, Katherine Wilson wrote:
>
>                 The idea is to break the travelers down by
>                 workstation, so one person is responsible for the part
>                 as long as it is being inspected under that traveler.
>
>                 We are trying to minimize travelers that stay open for
>                 months while working through the inspection process,
>                 and also reduce misplaced or damaged parts as they are
>                 passed from one workstation to another, so please let
>                 that be your guide as you decide how to separate the
>                 travelers.
>
>                 I think you will just have to use some judgment about
>                 what seems like a sensible way to separate travelers. 
>                 Maybe Anne has further suggestions.
>
>                 Regards,
>
>                 Katherine
>
>                 ------------------------------------------------------------------------
>
>                 *From:*Gary Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>
>                 *Sent:* Monday, October 12, 2020 3:32 PM
>                 *To:* Ed Daly <edaly at jlab.org>
>                 <mailto:edaly at jlab.org>; Naeem Huque <huque at jlab.org>
>                 <mailto:huque at jlab.org>
>                 *Cc:* Katherine Wilson <kwilson at jlab.org>
>                 <mailto:kwilson at jlab.org>; Matt Marchlik
>                 <marchlik at jlab.org> <mailto:marchlik at jlab.org>; Peter
>                 Owen <powen at jlab.org> <mailto:powen at jlab.org>; Mark
>                 Wiseman <wiseman at jlab.org> <mailto:wiseman at jlab.org>;
>                 pansophy <pansophy at jlab.org>
>                 <mailto:pansophy at jlab.org>; Kurt Macha
>                 <macha at jlab.org> <mailto:macha at jlab.org>; John Fischer
>                 <fischer at jlab.org> <mailto:fischer at jlab.org>; Larry
>                 King <king at jlab.org> <mailto:king at jlab.org>;
>                 srfinv at jlab.org
>                 <mailto:srfinv at jlab.org><srfinv at jlab.org>
>                 <mailto:srfinv at jlab.org>
>                 *Subject:* Re: SNS PPU inspection traveler breakdown
>                 structure
>
>                 Any advice?
>
>                 On 10/9/2020 11:59 AM, Gary Cheng wrote:
>
>                     Ed & Naeem,
>
>                     It's unclear to me if there is a consensus on how
>                     many breakdown travelers that PPU project wants to
>                     have for a certain assembly to be inspected. I
>                     hope that you can clarify what you want all SOTRs
>                     to prepare.
>
>                     The usual receiving inspection steps that I can
>                     think of are:
>                     shipping crate condition check --- this would be
>                     in INV
>                     vendor documents check --- docs upload to INV.
>                     SOTR as well as SMEs need to check them for
>                     completeness and correctness
>                     visual inspection --- SRF QC or CMA
>                     dimensional inspection --- may be done by SRF QC
>                     folks or Survey & Alignment folks
>                     instrumentation electrical check out --- Larry's group
>                     fit-up test  --- mostly done CMA
>                     weld inspection --- by weld examiner or CWI
>                     cold shock  --- CMA
>                     pressure test  --- CMA
>                     leak check  --- CMA
>                     repackage
>
>                     Please advise. I am about to convert Ed's SNS end
>                     can travelers to the new format and need to know
>                     how many travelers that I need to write for Supply
>                     & Return End Cans.
>
>                     Thanks,
>                     Gary
>
>
>
>

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