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<p class="MsoNormal">Hi All,<o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">Below is a screen shot of a draft traveler for the Flanged Bellows Assembly (11151-0216, FBA) testing we discussed today. I have put the cold shock, liquid penetrant testing, and material certification on the one traveler. There is already
a traveler in place that we can use for the leak check (ER5C-CMA-COMP-LEAK) after the liquid penetrant testing. Please let me know if you have any comments or concerns with the draft below. I would like to get this traveler out for approval as soon as possible
so that I can get the bellows to Fischer to start the cold shocks. <o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler Title<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid Penetrant Testing<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler Abstract<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">This traveler documents testing performed to qualify FBAs for use in an End Dish Assembly<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler ID<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">ER5C-CMA-FBA-INSP<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler Revision <o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">R1<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler Author<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">T. Ganey<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Traveler Date<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><w:Sdt DocPart="5F746349137A42F2A9487BF45C7B409D" Calendar="t" MapToDateTime="t" CalendarType="Gregorian" Date="2023-08-28T00:00:00Z" DateFormat="d-MMM-yy" lang="EN-US" id="534233298">28-Aug-23</w:Sdt><o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">NCR Informative Emails<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">dobrenz<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">NCR Dispositioners<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">ganey,cheng,weaksmc<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">D3 Emails<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">dobrenz,ganey,cheng<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Approval Names<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">T. Ganey<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">G. Cheng<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">J. Fischer<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">T. Reilly<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Approval Signatures<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">Approval Dates<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">Approval Title<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Author<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Reviewer<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Work Center Lead<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Project Manager<o:p></o:p></p>
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<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">References<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">List and Hyperlink all documents related to this traveler. This includes, but is not limited to: safety (THAs, SOPs, etc), drawings, procedures, and facility related documents.<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><a href="https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf">11151-0216</a><o:p></o:p></p>
<p class="MsoNormal" style="line-height:115%">Flanged Bellows Assembly<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><a href="https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf">11151-0215</a><o:p></o:p></p>
<p class="MsoNormal" style="line-height:115%">Cavity Bellows Flange<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><a href="https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf">11151-0214</a><o:p></o:p></p>
<p class="MsoNormal" style="line-height:115%">Cavity Bellows<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><a href="https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf">11151-0213</a><o:p></o:p></p>
<p class="MsoNormal" style="line-height:115%">Cavity Bellows Cuff<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><a href="https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf">11151-0216</a><o:p></o:p></p>
<p class="MsoNormal" style="line-height:115%">Flanged Bellows Assembly<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">Revision Note<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%"><o:p> </o:p></p>
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<p class="MsoNormal" style="line-height:115%">R1<o:p></o:p></p>
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<p class="MsoNormal" style="line-height:115%">Initial release of this Traveler.<o:p></o:p></p>
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<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal">Step No.<o:p></o:p></p>
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<p class="MsoNormal">Instructions<o:p></o:p></p>
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<p class="MsoNormal">Data Input<o:p></o:p></p>
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<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal"><b>General handling guidelines:</b> The bellows are fragile and susceptible to denting if dropped or struck. Great care shall be taken to prevent damage during handling. Both end flanges contain sealing surfaces. Care shall be taken to
avoid scratching/gouging these surfaces and protective covers shall be installed over these surfaces at all possible times.<o:p></o:p></p>
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<p class="MsoNormal">1<o:p></o:p></p>
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<p class="MsoNormal">Record the Flanged Bellows Assembly Serial Number.<o:p></o:p></p>
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<p class="MsoNormal">[[FBASN]] <<FBASN>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal">2<o:p></o:p></p>
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<p class="MsoNormal">Perform a 3x cold shock of the FBA in LN2. The part must be submersed in LN2 until visible boiling stops. The part must be warmed up to room temperature between cool downs.<o:p></o:p></p>
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<p class="MsoNormal">[[ColdShockTech]] <<SRF>><o:p></o:p></p>
<p class="MsoNormal">[[ColdShockTime]] <<TIMESTAMP>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">Was the part cold shocked 3 times?<o:p></o:p></p>
<p class="MsoNormal">[[ColdShockComplete]] <<YESNO>><o:p></o:p></p>
<p class="MsoNormal">[[ColdShockComment]] <<COMMENT>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal">3<a name="_GoBack"></a><o:p></o:p></p>
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<p class="MsoNormal">Perform a liquid penetrant test on the welds of the FBA. Record test results and/or images.<o:p></o:p></p>
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<p class="MsoNormal">[[LPTestTech]] <<SRF>><o:p></o:p></p>
<p class="MsoNormal">[[LPTestTime]] <<TIMESTAMP>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">[[LPTestRecords]] <<FILEUPLOAD>><o:p></o:p></p>
<p class="MsoNormal">[[LPTestImages]] <<FILEUPLOAD>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">Did the part pass the LP Test?<o:p></o:p></p>
<p class="MsoNormal">[[LPTestPass]] <<YESNO>><o:p></o:p></p>
<p class="MsoNormal">[[LPTestComment]] <<COMMENT>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal">4<o:p></o:p></p>
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<p class="MsoNormal">Perform a material confirmation of the FBA. All pieces of the FBA should be 316. Record test results.<o:p></o:p></p>
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<p class="MsoNormal">[[MCTestTech]] <<SRF>><o:p></o:p></p>
<p class="MsoNormal">[[MCTestTime]] <<TIMESTAMP>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">[[MCTestRecords]] <<FILEUPLOAD>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">Are all pieces of the part 316?<o:p></o:p></p>
<p class="MsoNormal">[[MCTestPass]] <<YESNO>><o:p></o:p></p>
<p class="MsoNormal">[[MCTestComment]] <<COMMENT>><o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
<p class="MsoNormal">Tiffany Ganey<o:p></o:p></p>
<p class="MsoNormal"><o:p> </o:p></p>
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