[Pansophy] ER5C Flanged Bellows Assembly Testing

Mon Aug 28 15:26:52 EDT 2023

I have no concerns with the traveler as it is. I have copied Marcus Anthony on this email. He will be involved with the welding related QA/QC portions of this project as well. Please provide him with the permissions needed to populate the traveler and copy him on these emails going forward.
Thanks.

[https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png]

Jenord Alston

JLab Welding Program Manager

jalston at jlab.org

757-269-5859 - Office

*API 570  - Piping Inspector

*API 510  - Vessel Inspector

*AWS Certified Welding Inspector (CWI)

*AWS Certified Welding Educator (CWE)

*CWI Endorsements:

*ASME B31.1, B31.3 & Sec. IX

*ASME Sec. VIII & Sec. IX

*AWS D17.1 & API 1104

*ASNT ACCP Level-II VT (GI & PE)

________________________________
From: Tiffany Ganey <ganey at jlab.org>
Sent: Monday, August 28, 2023 3:18 PM
To: Gary Cheng <cheng at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org>; Jenord Alston <jalston at jlab.org>
Cc: pansophy <pansophy at jlab.org>
Subject: ER5C Flanged Bellows Assembly Testing

Hi All,

Below is a screen shot of a draft traveler for the Flanged Bellows Assembly (11151-0216, FBA) testing we discussed today.  I have put the cold shock, liquid penetrant testing, and material certification on the one traveler. There is already a traveler in place that we can use for the leak check (ER5C-CMA-COMP-LEAK) after the liquid penetrant testing.  Please let me know if you have any comments or concerns with the draft below.  I would like to get this traveler out for approval as soon as possible so that I can get the bellows to Fischer to start the cold shocks.

Traveler Title

ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid Penetrant Testing

Traveler Abstract

This traveler documents testing performed to qualify FBAs for use in an End Dish Assembly

Traveler ID

ER5C-CMA-FBA-INSP

Traveler Revision

R1

Traveler Author

T. Ganey

Traveler Date

28-Aug-23

NCR Informative Emails

dobrenz

NCR Dispositioners

ganey,cheng,weaksmc

D3 Emails

dobrenz,ganey,cheng

Approval Names

T. Ganey

G. Cheng

J. Fischer

T. Reilly

Approval Signatures

Approval Dates

Approval Title

Author

Reviewer

Work Center Lead

Project Manager

References

List and Hyperlink all documents related to this traveler. This includes, but is not limited to: safety (THAs, SOPs, etc), drawings, procedures, and facility related documents.

11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>

Flanged Bellows Assembly

11151-0215<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf>

Cavity Bellows Flange

11151-0214<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf>

Cavity Bellows

11151-0213<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf>

Cavity Bellows Cuff

11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>

Flanged Bellows Assembly

Revision Note

R1

Initial release of this Traveler.

Step No.

Instructions

Data Input

General handling guidelines: The bellows are fragile and susceptible to denting if dropped or struck. Great care shall be taken to prevent damage during handling. Both end flanges contain sealing surfaces. Care shall be taken to avoid scratching/gouging these surfaces and protective covers shall be installed over these surfaces at all possible times.

1

Record the Flanged Bellows Assembly Serial Number.

[[FBASN]] <<FBASN>>

2

Perform a 3x cold shock of the FBA in LN2.  The part must be submersed in LN2 until visible boiling stops.  The part must be warmed up to room temperature between cool downs.

[[ColdShockTech]] <<SRF>>

[[ColdShockTime]] <<TIMESTAMP>>

Was the part cold shocked 3 times?

[[ColdShockComplete]] <<YESNO>>

[[ColdShockComment]] <<COMMENT>>

3

Perform a liquid penetrant test on the welds of the FBA.  Record test results and/or images.

[[LPTestTech]] <<SRF>>

[[LPTestTime]] <<TIMESTAMP>>

[[LPTestRecords]] <<FILEUPLOAD>>

[[LPTestImages]] <<FILEUPLOAD>>

Did the part pass the LP Test?

[[LPTestPass]] <<YESNO>>

[[LPTestComment]] <<COMMENT>>

4

Perform a material confirmation of the FBA.  All pieces of the FBA should be 316.  Record test results.

[[MCTestTech]] <<SRF>>

[[MCTestTime]] <<TIMESTAMP>>

[[MCTestRecords]] <<FILEUPLOAD>>

Are all pieces of the part 316?

[[MCTestPass]] <<YESNO>>

[[MCTestComment]] <<COMMENT>>

Tiffany Ganey

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