[Pansophy] ER5C Flanged Bellows Assembly Testing

[Tiffany Ganey]

Hi All,

Below is a screen shot of a draft traveler for the Flanged Bellows Assembly (11151-0216, FBA) testing we discussed today.  I have put the cold shock, liquid penetrant testing, and material certification on the one traveler. There is already a traveler in place that we can use for the leak check (ER5C-CMA-COMP-LEAK) after the liquid penetrant testing.  Please let me know if you have any comments or concerns with the draft below.  I would like to get this traveler out for approval as soon as possible so that I can get the bellows to Fischer to start the cold shocks.

Traveler Title
ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid Penetrant Testing
Traveler Abstract
This traveler documents testing performed to qualify FBAs for use in an End Dish Assembly
Traveler ID
ER5C-CMA-FBA-INSP
Traveler Revision
R1
Traveler Author
T. Ganey
Traveler Date
28-Aug-23
NCR Informative Emails
dobrenz
NCR Dispositioners
ganey,cheng,weaksmc
D3 Emails
dobrenz,ganey,cheng
Approval Names
T. Ganey
G. Cheng
J. Fischer
T. Reilly
Approval Signatures




Approval Dates




Approval Title
Author
Reviewer
Work Center Lead
Project Manager

References
List and Hyperlink all documents related to this traveler. This includes, but is not limited to: safety (THAs, SOPs, etc), drawings, procedures, and facility related documents.
11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
Flanged Bellows Assembly
11151-0215<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf>
Cavity Bellows Flange
11151-0214<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf>
Cavity Bellows
11151-0213<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf>
Cavity Bellows Cuff
11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
Flanged Bellows Assembly






Revision Note

R1
Initial release of this Traveler.


Step No.
Instructions
Data Input

General handling guidelines: The bellows are fragile and susceptible to denting if dropped or struck. Great care shall be taken to prevent damage during handling. Both end flanges contain sealing surfaces. Care shall be taken to avoid scratching/gouging these surfaces and protective covers shall be installed over these surfaces at all possible times.
1
Record the Flanged Bellows Assembly Serial Number.
[[FBASN]] <<FBASN>>

2
Perform a 3x cold shock of the FBA in LN2.  The part must be submersed in LN2 until visible boiling stops.  The part must be warmed up to room temperature between cool downs.
[[ColdShockTech]] <<SRF>>
[[ColdShockTime]] <<TIMESTAMP>>

Was the part cold shocked 3 times?
[[ColdShockComplete]] <<YESNO>>
[[ColdShockComment]] <<COMMENT>>




3
Perform a liquid penetrant test on the welds of the FBA.  Record test results and/or images.
[[LPTestTech]] <<SRF>>
[[LPTestTime]] <<TIMESTAMP>>

[[LPTestRecords]] <<FILEUPLOAD>>
[[LPTestImages]] <<FILEUPLOAD>>

Did the part pass the LP Test?
[[LPTestPass]] <<YESNO>>
[[LPTestComment]] <<COMMENT>>




4
Perform a material confirmation of the FBA.  All pieces of the FBA should be 316.  Record test results.
[[MCTestTech]] <<SRF>>
[[MCTestTime]] <<TIMESTAMP>>

[[MCTestRecords]] <<FILEUPLOAD>>

Are all pieces of the part 316?
[[MCTestPass]] <<YESNO>>
[[MCTestComment]] <<COMMENT>>





Tiffany Ganey

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