[Pansophy] ER5C Flanged Bellows Assembly Testing
Gary Cheng
cheng at jlab.org
Mon Aug 28 16:41:23 EDT 2023
Tiffany,
A few comments:
1. You may want to add a statement on generating a NCR to Step 3 since
if a FBA fails LPT, we would not want to use it, hence there is no need
to execute subsequent steps.
2. Step 4 would also need a statement on generating NCR since even if
the material is not 316, e.g. some bellows vendors use 321 stainless
steel, we might still use the bellows.
3. Is cleaning of FBA going to be done after final leak check? Maybe
that shall be in the end dish assembly traveler
4. Maybe add a step 5 to this traveler to transition to final leak check
after steps 1-4 are all done with no issues.
Thanks,
Gary
On 8/28/2023 3:38 PM, Jenord Alston wrote:
> Will do, thanks!
>
>
> https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png
>
> Jenord Alston
>
> JLab Welding Program Manager
>
> jalston at jlab.org
>
> 757-269-5859 - Office
>
> *API 570 - Piping Inspector
>
> *API 510 - Vessel Inspector
>
> *AWS Certified Welding Inspector (CWI)
>
> *AWS Certified Welding Educator (CWE)
>
> *CWI Endorsements:
>
> *ASME B31.1, B31.3 & Sec. IX
>
> *ASME Sec. VIII & Sec. IX
>
> *AWS D17.1 & API 1104
>
> *ASNT ACCP Level-II VT (GI & PE)*
> *
>
> **
>
>
>
> ------------------------------------------------------------------------
> *From:* Tiffany Ganey <ganey at jlab.org>
> *Sent:* Monday, August 28, 2023 3:38 PM
> *To:* Jenord Alston <jalston at jlab.org>; Gary Cheng <cheng at jlab.org>;
> Phillip Dobrenz <dobrenz at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org>
> *Subject:* RE: ER5C Flanged Bellows Assembly Testing
>
> Thanks Jenord. Marcus should have the ability to record data in the
> traveler and should be in the drop down menu for the LPTestTech field.
> If any issues are encountered when filling in the traveler, please
> let me know and I’ll work with the Pansophy team to get it corrected.
>
> Tiffany Ganey
>
> *From:*Jenord Alston <jalston at jlab.org>
> *Sent:* Monday, August 28, 2023 3:27 PM
> *To:* Tiffany Ganey <ganey at jlab.org>; Gary Cheng <cheng at jlab.org>;
> Phillip Dobrenz <dobrenz at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org>
> *Subject:* Re: ER5C Flanged Bellows Assembly Testing
>
> I have no concerns with the traveler as it is. I have copied Marcus
> Anthony on this email. He will be involved with the welding related
> QA/QC portions of this project as well. Please provide him with the
> permissions needed to populate the traveler and copy him on these
> emails going forward.
>
> Thanks.
>
> https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png
>
> Jenord Alston
>
> JLab Welding Program Manager
>
> jalston at jlab.org
>
> 757-269-5859 - Office
>
> *API 570 - Piping Inspector
>
> *API 510 - Vessel Inspector
>
> *AWS Certified Welding Inspector (CWI)
>
> *AWS Certified Welding Educator (CWE)
>
> *CWI Endorsements:
>
> *ASME B31.1, B31.3 & Sec. IX
>
> *ASME Sec. VIII & Sec. IX
>
> *AWS D17.1 & API 1104
>
> *ASNT ACCP Level-II VT (GI & PE)
>
> ------------------------------------------------------------------------
>
> *From:*Tiffany Ganey <ganey at jlab.org>
> *Sent:* Monday, August 28, 2023 3:18 PM
> *To:* Gary Cheng <cheng at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org>;
> Jenord Alston <jalston at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org>
> *Subject:* ER5C Flanged Bellows Assembly Testing
>
> Hi All,
>
> Below is a screen shot of a draft traveler for the Flanged Bellows
> Assembly (11151-0216, FBA) testing we discussed today. I have put the
> cold shock, liquid penetrant testing, and material certification on
> the one traveler. There is already a traveler in place that we can use
> for the leak check (ER5C-CMA-COMP-LEAK) after the liquid penetrant
> testing. Please let me know if you have any comments or concerns with
> the draft below. I would like to get this traveler out for approval
> as soon as possible so that I can get the bellows to Fischer to start
> the cold shocks.
>
> Traveler Title
>
>
>
> ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid Penetrant
> Testing
>
> Traveler Abstract
>
>
>
> This traveler documents testing performed to qualify FBAs for use in
> an End Dish Assembly
>
> Traveler ID
>
>
>
> ER5C-CMA-FBA-INSP
>
> Traveler Revision
>
>
>
> R1
>
> Traveler Author
>
>
>
> T. Ganey
>
> Traveler Date
>
>
>
> 28-Aug-23
>
> NCR Informative Emails
>
>
>
> dobrenz
>
> NCR Dispositioners
>
>
>
> ganey,cheng,weaksmc
>
> D3 Emails
>
>
>
> dobrenz,ganey,cheng
>
> Approval Names
>
>
>
> T. Ganey
>
>
>
> G. Cheng
>
>
>
> J. Fischer
>
>
>
> T. Reilly
>
> Approval Signatures
>
>
>
>
>
>
>
>
>
> Approval Dates
>
>
>
>
>
>
>
>
>
> Approval Title
>
>
>
> Author
>
>
>
> Reviewer
>
>
>
> Work Center Lead
>
>
>
> Project Manager
>
> References
>
>
>
> List and Hyperlink all documents related to this traveler. This
> includes, but is not limited to: safety (THAs, SOPs, etc), drawings,
> procedures, and facility related documents.
>
> 11151-0216
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
>
> Flanged Bellows Assembly
>
>
>
> 11151-0215
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf>
>
> Cavity Bellows Flange
>
>
>
> 11151-0214
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf>
>
> Cavity Bellows
>
>
>
> 11151-0213
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf>
>
> Cavity Bellows Cuff
>
>
>
> 11151-0216
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
>
> Flanged Bellows Assembly
>
>
>
>
>
>
>
>
>
> Revision Note
>
>
>
> R1
>
>
>
> Initial release of this Traveler.
>
>
> Step No.
>
>
>
> Instructions
>
>
>
> Data Input
>
>
>
> *General handling guidelines:* The bellows are fragile and susceptible
> to denting if dropped or struck. Great care shall be taken to prevent
> damage during handling. Both end flanges contain sealing surfaces.
> Care shall be taken to avoid scratching/gouging these surfaces and
> protective covers shall be installed over these surfaces at all
> possible times.
>
> 1
>
>
>
> Record the Flanged Bellows Assembly Serial Number.
>
>
>
> [[FBASN]] <<FBASN>>
>
> 2
>
>
>
> Perform a 3x cold shock of the FBA in LN2. The part must be submersed
> in LN2 until visible boiling stops. The part must be warmed up to
> room temperature between cool downs.
>
>
>
> [[ColdShockTech]] <<SRF>>
>
> [[ColdShockTime]] <<TIMESTAMP>>
>
> Was the part cold shocked 3 times?
>
> [[ColdShockComplete]] <<YESNO>>
>
> [[ColdShockComment]] <<COMMENT>>
>
> 3
>
>
>
> Perform a liquid penetrant test on the welds of the FBA. Record test
> results and/or images.
>
>
>
> [[LPTestTech]] <<SRF>>
>
> [[LPTestTime]] <<TIMESTAMP>>
>
> [[LPTestRecords]] <<FILEUPLOAD>>
>
> [[LPTestImages]] <<FILEUPLOAD>>
>
> Did the part pass the LP Test?
>
> [[LPTestPass]] <<YESNO>>
>
> [[LPTestComment]] <<COMMENT>>
>
> 4
>
>
>
> Perform a material confirmation of the FBA. All pieces of the FBA
> should be 316. Record test results.
>
>
>
> [[MCTestTech]] <<SRF>>
>
> [[MCTestTime]] <<TIMESTAMP>>
>
> [[MCTestRecords]] <<FILEUPLOAD>>
>
> Are all pieces of the part 316?
>
> [[MCTestPass]] <<YESNO>>
>
> [[MCTestComment]] <<COMMENT>>
>
> Tiffany Ganey
>
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