[Pansophy] ER5C Flanged Bellows Assembly Testing

Tue Aug 29 09:39:11 EDT 2023

Thanks for the comments.  Below is the updated traveler body with comments incorporated.

Step No.
Instructions
Data Input

General handling guidelines: The bellows are fragile and susceptible to denting if dropped or struck. Great care shall be taken to prevent damage during handling. Both end flanges contain sealing surfaces. Care shall be taken to avoid scratching/gouging these surfaces and protective covers shall be installed over these surfaces at all possible times.
1
Record the Flanged Bellows Assembly Serial Number.
[[FBASN]] <<FBASN>>

2
Perform a 3x cold shock of the FBA in LN2.  The part must be submersed in LN2 until visible boiling stops.  The part must be warmed up to room temperature between cool downs.
[[ColdShockTech]] <<SRF>>
[[ColdShockTime]] <<TIMESTAMP>>

Was the part cold shocked 3 times?
[[ColdShockComplete]] <<YESNO>>
[[ColdShockComment]] <<COMMENT>>

3
Perform a liquid penetrant test on the welds of the FBA.  Record test results and/or images.  If the FBA fails the liquid penetrant test, generate an NCR.
[[LPTestTech]] <<SRF>>
[[LPTestTime]] <<TIMESTAMP>>

[[LPTestRecords]] <<FILEUPLOAD>>
[[LPTestImages]] <<FILEUPLOAD>>

Did the part pass the LP Test?
[[LPTestPass]] <<YESNO>>
[[LPTestComment]] <<COMMENT>>

4
All liquid penetrant testing fluid shall be removed from the FBA after the test.  The FBA may be sent to chemistry for cleaning if necessary.

[[FBACleaned]] <<YESNO>>
[[FBACleanedTime]] <<TIMESTAMP>>
[[FBACleanedComment]] <<COMMENT>>

5
If the FBA passed the liquid penetrant test, perform a material confirmation of the FBA.  All pieces of the FBA should be 316.  Record test results.  Generate an NCR if the material on any part of the FBA is not 316.
[[MCTestTech]] <<SRF>>
[[MCTestTime]] <<TIMESTAMP>>

[[MCTestRecords]] <<FILEUPLOAD>>

Are all pieces of the part 316?
[[MCTestPass]] <<YESNO>>
[[MCTestComment]] <<COMMENT>>

6
If the FBA passed the liquid penetrant test and material confirmation, the FBA shall be leak checked in accordance with the ER5C-CMA-COMP-LEAK traveler and then returned to inventory until needed for assembly.

Tiffany Ganey

From: Gary Cheng <cheng at jlab.org>
Sent: Monday, August 28, 2023 4:41 PM
To: Jenord Alston <jalston at jlab.org>; Tiffany Ganey <ganey at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org>
Cc: pansophy <pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org>
Subject: Re: ER5C Flanged Bellows Assembly Testing

Tiffany,

A few comments:
1. You may want to add a statement on generating a NCR to Step 3 since if a FBA fails LPT, we would not want to use it, hence there is no need to execute subsequent steps.
2. Step 4 would also need a statement on generating NCR since even if the material is not 316, e.g. some bellows vendors use 321 stainless steel, we might still use the bellows.
3. Is cleaning of FBA going to be done after final leak check? Maybe that shall be in the end dish assembly traveler
4. Maybe add a step 5 to this traveler to transition to final leak check after steps 1-4 are all done with no issues.

Thanks,
Gary
On 8/28/2023 3:38 PM, Jenord Alston wrote:
Will do, thanks!

[https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png]

Jenord Alston
JLab Welding Program Manager

jalston at jlab.org<mailto:jalston at jlab.org>

757-269-5859 - Office
*API 570  - Piping Inspector

*API 510  - Vessel Inspector

*AWS Certified Welding Inspector (CWI)

*AWS Certified Welding Educator (CWE)

*CWI Endorsements:

*ASME B31.1, B31.3 & Sec. IX

*ASME Sec. VIII & Sec. IX

*AWS D17.1 & API 1104

*ASNT ACCP Level-II VT (GI & PE)

________________________________
From: Tiffany Ganey <ganey at jlab.org><mailto:ganey at jlab.org>
Sent: Monday, August 28, 2023 3:38 PM
To: Jenord Alston <jalston at jlab.org><mailto:jalston at jlab.org>; Gary Cheng <cheng at jlab.org><mailto:cheng at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org><mailto:dobrenz at jlab.org>
Cc: pansophy <pansophy at jlab.org><mailto:pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org><mailto:manthony at jlab.org>
Subject: RE: ER5C Flanged Bellows Assembly Testing

Thanks Jenord.  Marcus should have the ability to record data in the traveler and should be in the drop down menu for the LPTestTech field.  If any issues are encountered when filling in the traveler, please let me know and I’ll work with the Pansophy team to get it corrected.

Tiffany Ganey

From: Jenord Alston <jalston at jlab.org><mailto:jalston at jlab.org>
Sent: Monday, August 28, 2023 3:27 PM
To: Tiffany Ganey <ganey at jlab.org><mailto:ganey at jlab.org>; Gary Cheng <cheng at jlab.org><mailto:cheng at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org><mailto:dobrenz at jlab.org>
Cc: pansophy <pansophy at jlab.org><mailto:pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org><mailto:manthony at jlab.org>
Subject: Re: ER5C Flanged Bellows Assembly Testing

I have no concerns with the traveler as it is. I have copied Marcus Anthony on this email. He will be involved with the welding related QA/QC portions of this project as well. Please provide him with the permissions needed to populate the traveler and copy him on these emails going forward.

Thanks.

[https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png]

Jenord Alston

JLab Welding Program Manager

jalston at jlab.org<mailto:jalston at jlab.org>

757-269-5859 - Office

*API 570  - Piping Inspector

*API 510  - Vessel Inspector

*AWS Certified Welding Inspector (CWI)

*AWS Certified Welding Educator (CWE)

*CWI Endorsements:

*ASME B31.1, B31.3 & Sec. IX

*ASME Sec. VIII & Sec. IX

*AWS D17.1 & API 1104

*ASNT ACCP Level-II VT (GI & PE)

________________________________

From: Tiffany Ganey <ganey at jlab.org<mailto:ganey at jlab.org>>
Sent: Monday, August 28, 2023 3:18 PM
To: Gary Cheng <cheng at jlab.org<mailto:cheng at jlab.org>>; Phillip Dobrenz <dobrenz at jlab.org<mailto:dobrenz at jlab.org>>; Jenord Alston <jalston at jlab.org<mailto:jalston at jlab.org>>
Cc: pansophy <pansophy at jlab.org<mailto:pansophy at jlab.org>>
Subject: ER5C Flanged Bellows Assembly Testing

Hi All,

Below is a screen shot of a draft traveler for the Flanged Bellows Assembly (11151-0216, FBA) testing we discussed today.  I have put the cold shock, liquid penetrant testing, and material certification on the one traveler. There is already a traveler in place that we can use for the leak check (ER5C-CMA-COMP-LEAK) after the liquid penetrant testing.  Please let me know if you have any comments or concerns with the draft below.  I would like to get this traveler out for approval as soon as possible so that I can get the bellows to Fischer to start the cold shocks.

Traveler Title

ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid Penetrant Testing

Traveler Abstract

This traveler documents testing performed to qualify FBAs for use in an End Dish Assembly

Traveler ID

ER5C-CMA-FBA-INSP

Traveler Revision

R1

Traveler Author

T. Ganey

Traveler Date

28-Aug-23

NCR Informative Emails

dobrenz

NCR Dispositioners

ganey,cheng,weaksmc

D3 Emails

dobrenz,ganey,cheng

Approval Names

T. Ganey

G. Cheng

J. Fischer

T. Reilly

Approval Signatures

Approval Dates

Approval Title

Author

Reviewer

Work Center Lead

Project Manager

References

List and Hyperlink all documents related to this traveler. This includes, but is not limited to: safety (THAs, SOPs, etc), drawings, procedures, and facility related documents.

11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>

Flanged Bellows Assembly

11151-0215<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf>

Cavity Bellows Flange

11151-0214<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf>

Cavity Bellows

11151-0213<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf>

Cavity Bellows Cuff

11151-0216<https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>

Flanged Bellows Assembly

Revision Note

R1

Initial release of this Traveler.

Step No.

Instructions

Data Input

General handling guidelines: The bellows are fragile and susceptible to denting if dropped or struck. Great care shall be taken to prevent damage during handling. Both end flanges contain sealing surfaces. Care shall be taken to avoid scratching/gouging these surfaces and protective covers shall be installed over these surfaces at all possible times.

1

Record the Flanged Bellows Assembly Serial Number.

[[FBASN]] <<FBASN>>

2

Perform a 3x cold shock of the FBA in LN2.  The part must be submersed in LN2 until visible boiling stops.  The part must be warmed up to room temperature between cool downs.

[[ColdShockTech]] <<SRF>>

[[ColdShockTime]] <<TIMESTAMP>>

Was the part cold shocked 3 times?

[[ColdShockComplete]] <<YESNO>>

[[ColdShockComment]] <<COMMENT>>

3

Perform a liquid penetrant test on the welds of the FBA.  Record test results and/or images.

[[LPTestTech]] <<SRF>>

[[LPTestTime]] <<TIMESTAMP>>

[[LPTestRecords]] <<FILEUPLOAD>>

[[LPTestImages]] <<FILEUPLOAD>>

Did the part pass the LP Test?

[[LPTestPass]] <<YESNO>>

[[LPTestComment]] <<COMMENT>>

4

Perform a material confirmation of the FBA.  All pieces of the FBA should be 316.  Record test results.

[[MCTestTech]] <<SRF>>

[[MCTestTime]] <<TIMESTAMP>>

[[MCTestRecords]] <<FILEUPLOAD>>

Are all pieces of the part 316?

[[MCTestPass]] <<YESNO>>

[[MCTestComment]] <<COMMENT>>

Tiffany Ganey

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