[Pansophy] ER5C Flanged Bellows Assembly Testing
Gary Cheng
cheng at jlab.org
Tue Aug 29 11:19:14 EDT 2023
Looks good to me. Thanks. --- Gary
On 8/29/2023 9:39 AM, Tiffany Ganey wrote:
>
> Thanks for the comments. Below is the updated traveler body with
> comments incorporated.
>
> Step No.
>
>
>
> Instructions
>
>
>
> Data Input
>
>
>
> *General handling guidelines:*The bellows are fragile and susceptible
> to denting if dropped or struck. Great care shall be taken to prevent
> damage during handling. Both end flanges contain sealing surfaces.
> Care shall be taken to avoid scratching/gouging these surfaces and
> protective covers shall be installed over these surfaces at all
> possible times.
>
> 1
>
>
>
> Record the Flanged Bellows Assembly Serial Number.
>
>
>
> [[FBASN]] <<FBASN>>
>
> 2
>
>
>
> Perform a 3x cold shock of the FBA in LN2. The part must be submersed
> in LN2 until visible boiling stops. The part must be warmed up to
> room temperature between cool downs.
>
>
>
> [[ColdShockTech]] <<SRF>>
>
> [[ColdShockTime]] <<TIMESTAMP>>
>
> Was the part cold shocked 3 times?
>
> [[ColdShockComplete]] <<YESNO>>
>
> [[ColdShockComment]] <<COMMENT>>
>
> 3
>
>
>
> Perform a liquid penetrant test on the welds of the FBA. Record test
> results and/or images. If the FBA fails the liquid penetrant test,
> generate an NCR.
>
>
>
> [[LPTestTech]] <<SRF>>
>
> [[LPTestTime]] <<TIMESTAMP>>
>
> [[LPTestRecords]] <<FILEUPLOAD>>
>
> [[LPTestImages]] <<FILEUPLOAD>>
>
> Did the part pass the LP Test?
>
> [[LPTestPass]] <<YESNO>>
>
> [[LPTestComment]] <<COMMENT>>
>
> 4
>
>
>
> All liquid penetrant testing fluid shall be removed from the FBA after
> the test. The FBA may be sent to chemistry for cleaning if necessary.
>
>
>
> [[FBACleaned]] <<YESNO>>
>
> [[FBACleanedTime]] <<TIMESTAMP>>
>
> [[FBACleanedComment]] <<COMMENT>>
>
> 5
>
>
>
> If the FBA passed the liquid penetrant test, perform a material
> confirmation of the FBA. All pieces of the FBA should be 316. Record
> test results. Generate an NCR if the material on any part of the FBA
> is not 316.
>
>
>
> [[MCTestTech]] <<SRF>>
>
> [[MCTestTime]] <<TIMESTAMP>>
>
> [[MCTestRecords]] <<FILEUPLOAD>>
>
> Are all pieces of the part 316?
>
> [[MCTestPass]] <<YESNO>>
>
> [[MCTestComment]] <<COMMENT>>
>
> 6
>
>
>
> If the FBA passed the liquid penetrant test and material confirmation,
> the FBA shall be leak checked in accordance with the
> ER5C-CMA-COMP-LEAK traveler and then returned to inventory until
> needed for assembly.
>
>
>
> Tiffany Ganey
>
> *From:*Gary Cheng <cheng at jlab.org>
> *Sent:* Monday, August 28, 2023 4:41 PM
> *To:* Jenord Alston <jalston at jlab.org>; Tiffany Ganey
> <ganey at jlab.org>; Phillip Dobrenz <dobrenz at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org>; Marcus Anthony <manthony at jlab.org>
> *Subject:* Re: ER5C Flanged Bellows Assembly Testing
>
> Tiffany,
>
> A few comments:
> 1. You may want to add a statement on generating a NCR to Step 3 since
> if a FBA fails LPT, we would not want to use it, hence there is no
> need to execute subsequent steps.
> 2. Step 4 would also need a statement on generating NCR since even if
> the material is not 316, e.g. some bellows vendors use 321 stainless
> steel, we might still use the bellows.
> 3. Is cleaning of FBA going to be done after final leak check? Maybe
> that shall be in the end dish assembly traveler
> 4. Maybe add a step 5 to this traveler to transition to final leak
> check after steps 1-4 are all done with no issues.
>
> Thanks,
> Gary
>
> On 8/28/2023 3:38 PM, Jenord Alston wrote:
>
> Will do, thanks!
>
> https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png
>
> Jenord Alston
>
> JLab Welding Program Manager
>
> jalston at jlab.org
>
> 757-269-5859 - Office
>
> *API 570 - Piping Inspector
>
> *API 510 - Vessel Inspector
>
> *AWS Certified Welding Inspector (CWI)
>
> *AWS Certified Welding Educator (CWE)
>
> *CWI Endorsements:
>
> *ASME B31.1, B31.3 & Sec. IX
>
> *ASME Sec. VIII & Sec. IX
>
> *AWS D17.1 & API 1104
>
> *ASNT ACCP Level-II VT (GI & PE)
>
> ------------------------------------------------------------------------
>
> *From:*Tiffany Ganey <ganey at jlab.org> <mailto:ganey at jlab.org>
> *Sent:* Monday, August 28, 2023 3:38 PM
> *To:* Jenord Alston <jalston at jlab.org> <mailto:jalston at jlab.org>;
> Gary Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>; Phillip
> Dobrenz <dobrenz at jlab.org> <mailto:dobrenz at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org> <mailto:pansophy at jlab.org>;
> Marcus Anthony <manthony at jlab.org> <mailto:manthony at jlab.org>
> *Subject:* RE: ER5C Flanged Bellows Assembly Testing
>
> Thanks Jenord. Marcus should have the ability to record data in
> the traveler and should be in the drop down menu for the
> LPTestTech field. If any issues are encountered when filling in
> the traveler, please let me know and I’ll work with the Pansophy
> team to get it corrected.
>
> Tiffany Ganey
>
> *From:*Jenord Alston <jalston at jlab.org> <mailto:jalston at jlab.org>
> *Sent:* Monday, August 28, 2023 3:27 PM
> *To:* Tiffany Ganey <ganey at jlab.org> <mailto:ganey at jlab.org>; Gary
> Cheng <cheng at jlab.org> <mailto:cheng at jlab.org>; Phillip Dobrenz
> <dobrenz at jlab.org> <mailto:dobrenz at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org> <mailto:pansophy at jlab.org>;
> Marcus Anthony <manthony at jlab.org> <mailto:manthony at jlab.org>
> *Subject:* Re: ER5C Flanged Bellows Assembly Testing
>
> I have no concerns with the traveler as it is. I have copied
> Marcus Anthony on this email. He will be involved with the welding
> related QA/QC portions of this project as well. Please provide him
> with the permissions needed to populate the traveler and copy him
> on these emails going forward.
>
> Thanks.
>
> https://www.jlab.org/div_dept/dir_off/public_affairs/logo/JLabEmailSig.png
>
> Jenord Alston
>
> JLab Welding Program Manager
>
> jalston at jlab.org
>
> 757-269-5859 - Office
>
> *API 570 - Piping Inspector
>
> *API 510 - Vessel Inspector
>
> *AWS Certified Welding Inspector (CWI)
>
> *AWS Certified Welding Educator (CWE)
>
> *CWI Endorsements:
>
> *ASME B31.1, B31.3 & Sec. IX
>
> *ASME Sec. VIII & Sec. IX
>
> *AWS D17.1 & API 1104
>
> *ASNT ACCP Level-II VT (GI & PE)
>
> ------------------------------------------------------------------------
>
> *From:*Tiffany Ganey <ganey at jlab.org>
> *Sent:* Monday, August 28, 2023 3:18 PM
> *To:* Gary Cheng <cheng at jlab.org>; Phillip Dobrenz
> <dobrenz at jlab.org>; Jenord Alston <jalston at jlab.org>
> *Cc:* pansophy <pansophy at jlab.org>
> *Subject:* ER5C Flanged Bellows Assembly Testing
>
> Hi All,
>
> Below is a screen shot of a draft traveler for the Flanged Bellows
> Assembly (11151-0216, FBA) testing we discussed today. I have put
> the cold shock, liquid penetrant testing, and material
> certification on the one traveler. There is already a traveler in
> place that we can use for the leak check (ER5C-CMA-COMP-LEAK)
> after the liquid penetrant testing. Please let me know if you
> have any comments or concerns with the draft below. I would like
> to get this traveler out for approval as soon as possible so that
> I can get the bellows to Fischer to start the cold shocks.
>
> Traveler Title
>
>
>
> ER5C Flanged Bellows Assembly (FBA) Cold Shock and Liquid
> Penetrant Testing
>
> Traveler Abstract
>
>
>
> This traveler documents testing performed to qualify FBAs for use
> in an End Dish Assembly
>
> Traveler ID
>
>
>
> ER5C-CMA-FBA-INSP
>
> Traveler Revision
>
>
>
> R1
>
> Traveler Author
>
>
>
> T. Ganey
>
> Traveler Date
>
>
>
> 28-Aug-23
>
> NCR Informative Emails
>
>
>
> dobrenz
>
> NCR Dispositioners
>
>
>
> ganey,cheng,weaksmc
>
> D3 Emails
>
>
>
> dobrenz,ganey,cheng
>
> Approval Names
>
>
>
> T. Ganey
>
>
>
> G. Cheng
>
>
>
> J. Fischer
>
>
>
> T. Reilly
>
> Approval Signatures
>
>
>
>
>
>
>
>
>
> Approval Dates
>
>
>
>
>
>
>
>
>
> Approval Title
>
>
>
> Author
>
>
>
> Reviewer
>
>
>
> Work Center Lead
>
>
>
> Project Manager
>
> References
>
>
>
> List and Hyperlink all documents related to this traveler. This
> includes, but is not limited to: safety (THAs, SOPs, etc),
> drawings, procedures, and facility related documents.
>
> 11151-0216
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
>
> Flanged Bellows Assembly
>
>
>
> 11151-0215
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272330/11151-0215%20CavityBellowsFlange.pdf>
>
> Cavity Bellows Flange
>
>
>
> 11151-0214
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272332/11151-0214%20CavityBellows.pdf>
>
> Cavity Bellows
>
>
>
> 11151-0213
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272331/11151-0213%20CavityBellowsCuff.pdf>
>
> Cavity Bellows Cuff
>
>
>
> 11151-0216
> <https://jlabdoc.jlab.org/docushare/dsweb/Get/Document-272328/11151-0216_Flanged%20Bellows.pdf>
>
> Flanged Bellows Assembly
>
>
>
>
>
>
>
>
>
> Revision Note
>
>
>
> R1
>
>
>
> Initial release of this Traveler.
>
>
> Step No.
>
>
>
> Instructions
>
>
>
> Data Input
>
>
>
> *General handling guidelines:* The bellows are fragile and
> susceptible to denting if dropped or struck. Great care shall be
> taken to prevent damage during handling. Both end flanges contain
> sealing surfaces. Care shall be taken to avoid scratching/gouging
> these surfaces and protective covers shall be installed over these
> surfaces at all possible times.
>
> 1
>
>
>
> Record the Flanged Bellows Assembly Serial Number.
>
>
>
> [[FBASN]] <<FBASN>>
>
> 2
>
>
>
> Perform a 3x cold shock of the FBA in LN2. The part must be
> submersed in LN2 until visible boiling stops. The part must be
> warmed up to room temperature between cool downs.
>
>
>
> [[ColdShockTech]] <<SRF>>
>
> [[ColdShockTime]] <<TIMESTAMP>>
>
> Was the part cold shocked 3 times?
>
> [[ColdShockComplete]] <<YESNO>>
>
> [[ColdShockComment]] <<COMMENT>>
>
> 3
>
>
>
> Perform a liquid penetrant test on the welds of the FBA. Record
> test results and/or images.
>
>
>
> [[LPTestTech]] <<SRF>>
>
> [[LPTestTime]] <<TIMESTAMP>>
>
> [[LPTestRecords]] <<FILEUPLOAD>>
>
> [[LPTestImages]] <<FILEUPLOAD>>
>
> Did the part pass the LP Test?
>
> [[LPTestPass]] <<YESNO>>
>
> [[LPTestComment]] <<COMMENT>>
>
> 4
>
>
>
> Perform a material confirmation of the FBA. All pieces of the FBA
> should be 316. Record test results.
>
>
>
> [[MCTestTech]] <<SRF>>
>
> [[MCTestTime]] <<TIMESTAMP>>
>
> [[MCTestRecords]] <<FILEUPLOAD>>
>
> Are all pieces of the part 316?
>
> [[MCTestPass]] <<YESNO>>
>
> [[MCTestComment]] <<COMMENT>>
>
> Tiffany Ganey
>
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